Mild steel S275 / S355
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 3 mm | 45 A | 3,400 mm/min | Ø 6 mm |
| 6 mm | 65 A | 2,400 mm/min | Ø 6 mm |
| 10 mm | 105 A | 1,800 mm/min | Ø 10 mm |
| 15 mm | 130 A | 1,300 mm/min | Ø 15 mm |
| 20 mm | 200 A | 1,400 mm/min | Ø 20 mm |
| 25 mm | 200 A | 1,000 mm/min | Ø 25 mm |
| 30 mm | 260 A | 900 mm/min | Ø 30 mm |
| 50 mm | 400 A | 380 mm/min | Ø 50 mm |
Stainless 304 / 316
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 3 mm | 45 A | 2,800 mm/min | Ø 6 mm |
| 6 mm | 65 A | 1,600 mm/min | Ø 6 mm |
| 10 mm | 105 A | 1,100 mm/min | Ø 10 mm |
| 15 mm | 130 A | 700 mm/min | Ø 15 mm |
| 20 mm | 200 A | 800 mm/min | Ø 20 mm |
| 30 mm | 260 A | 450 mm/min | Ø 30 mm |
Aluminium
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 3 mm | 45 A | 4,200 mm/min | Ø 6 mm |
| 6 mm | 65 A | 3,000 mm/min | Ø 6 mm |
| 10 mm | 105 A | 2,200 mm/min | Ø 10 mm |
| 15 mm | 130 A | 1,500 mm/min | Ø 15 mm |
| 25 mm | 200 A | 900 mm/min | Ø 25 mm |
Corten
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 3 mm | 45 A | 3,400 mm/min | Ø 6 mm |
| 6 mm | 65 A | 2,400 mm/min | Ø 6 mm |
| 10 mm | 105 A | 1,800 mm/min | Ø 10 mm |
| 20 mm | 200 A | 1,400 mm/min | Ø 20 mm |
Hardox 400 / 450
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 6 mm | 65 A | 2,100 mm/min | Ø 6 mm |
| 10 mm | 105 A | 1,500 mm/min | Ø 10 mm |
| 20 mm | 200 A | 1,150 mm/min | Ø 20 mm |
| 30 mm | 260 A | 700 mm/min | Ø 30 mm |
Galvanised sheet
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 1 mm | 30 A | 6,000 mm/min | Ø 6 mm |
| 2 mm | 45 A | 4,500 mm/min | Ø 6 mm |
| 3 mm | 45 A | 3,400 mm/min | Ø 6 mm |
Brass
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 3 mm | 45 A | 2,200 mm/min | Ø 6 mm |
| 6 mm | 65 A | 1,300 mm/min | Ø 6 mm |
| 12 mm | 105 A | 650 mm/min | Ø 12 mm |
Copper
| Thickness | Amperage | Cut speed | Smallest clean hole |
| 3 mm | 45 A | 1,800 mm/min | Ø 6 mm |
| 6 mm | 65 A | 1,000 mm/min | Ø 6 mm |
| 10 mm | 105 A | 550 mm/min | Ø 10 mm |
Hole rule: make holes at least as wide as the plate is thick (minimum Ø 6 mm). Smaller holes can be marked for drilling.
Tolerance: typically ±1 mm on profile, with a slight edge bevel on thicker plate. Finishes: deburred edges or primer.
Speeds are typical values for air plasma and vary with consumables and machine.